Design System Overhaul: Cutting Redundant Components and Saving 2–3 Hours per Feature

My Role: Product Manager, Product Designer, Design Operations

Team: 2 Backend Developers, 2 Full-Stack Developers, 1 Software Intern, Junior Graphic Designer, and myself

Duration: 3 Months (June-September 2024)

Overview

As Exxact scaled its product offerings, inconsistencies in design and development slowed teams down. This project focused on creating a single source of truth; reducing fragmentation, improving handoff, and enabling faster, more consistent product development.

The Challenge

When I joined Exxact, our design process lacked structure and scalability:

  • Inconsistent colors, typography, and component behavior

  • Rebuilt components across teams due to poor organization

  • Confusing naming conventions between design and code

  • Difficult onboarding for new team members

  • No clear versioning or ownership of design decisions

Strategy

I led a system-wide effort to standardize design and development workflows:

  1. Audited existing UI assets across platforms

  2. Defined design principles for scalable decision-making

  3. Created a shared taxonomy for design tokens and components

  4. Implemented variables and reusable components

  5. Established documentation, training, and maintenance processes

Audit & Foundation

With a thorough analysis of our existing design ecosystem, I:

Cataloged color usage across platforms, revealing inconsistencies and accessibility issues

Assessed typography scales and hierarchy for alignment and legibility

Documented component variations and interaction states to support standardization

Partnered with developers to identify and close gaps between design and implementation

An overview of our ecosystem audit, illustrating the disparate color usage and unstructured component catalog we needed to resolve.

System Architecture

Based on our audit findings, I created a structured design system with:

A foundation layer (colors, typography, grid systems)

Component libraries organized by function and complexity

Clear documentation of usage guidelines and best practices

A walkthrough of the structured design system architecture, designed for intuitive navigation and scalable growth.

Adoption & Training

To ensure adoption across teams, I:

Led workshops to align design and engineering teams

Established shared terminology and token structure

Created onboarding resources for new contributors

A look at the onboarding resources and shared terminology created to bridge the gap between design and development.

Key Solution 1 - Unified Component Library

A centralized library covering typography, color, buttons, forms, navigation, and modals—accessible across all projects. I mentored a junior designer throughout, reviewing Auto Layout, variants, and system best practices.

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Key Solution 2 - Tokenized Design System

I defined a scalable naming convention using seven attributes (category, concept, property, variant, state, scale, mode), ensuring design and code used the same language.
To support this, I built Notion tooling that automatically generated token names, reducing human error and speeding up implementation.

Custom Notion tooling in action: Automating the generation and management of our design tokens.

Before and after applying token variables to our buttons.

Notice how much more descriptive they are!

The impact of tokenization in code: Standardizing naming conventions to make implementation clearer and more predictable for engineers.

Key Solution 3 - Fluid Responsiveness

Introduced CSS clamp() to create fluid typography that scales smoothly across viewports—replacing rigid breakpoints with adaptable sizing.

Storybook demo showcasing responsive h tag sizing.

Key Solution 4 - Change Management

Built a Notion-based change log that automatically posts updates to Slack, keeping design and engineering aligned on system updates.

Regular Updates

We plan to integrate documentation upkeep into our quarterly planning, dedicating time for consistent updates.

Getting Feedback

We'll regularly gather input through forms and user interviews, allowing us to adjust the guidelines based on our users needs.

Streamline Maintenance

We're exploring tools and processes to streamline documentation maintenance. We'll engage more with the development team to collaboratively refine and optimize guidelines for lasting usability.

The automated changelog: Tracking detailed token updates to ensure continuous alignment between teams.

Impact - Efficiency & Consistency

Comparing pre- vs post-launch metrics (1 month window):

~3 hrs saved per feature in dev

~2 hrs saved per screen in design

~3 hrs saved per PR/design review

Removed 15 duplicate buttons + 25 text variants

Color Values reduced from 54 to 43

Font sizes reduced from 20 to 14

Project Reflection Metrics

A quick look at how this project felt—measured by challenge, teamwork, and personal sanity.

What I learned

Impact

A Single Source of Truth

Creating a shared design system transformed how we build products, reduce design time, improving consistency, and laying a scalable foundation for future growth.

Technical Challenge

Learning Through Complexity

This was one of the most technically demanding projects I’ve worked on. With no formal mentor, I relied on deep research, experimentation, and iteration to navigate unfamiliar design system concepts.

Collaboration

Raising the Bar Together

Despite the challenge, the project significantly strengthened cross-functional collaboration. Close partnership with engineering helped us align on decisions and establish stronger design standards.

Iteration

Trial, Error, and Progress

The implementation required ongoing refinement. Through trial and error—and constant feedback from a small but engaged team—we steadily improved both the system and our process.

Shared Language

Debate That Builds Better Systems

Lively discussions with the software team, especially around token naming, pushed us toward clearer, more durable decisions. These conversations ultimately made the system stronger.

Looking Ahead

Built to Evolve

With a solid foundation in place, the next step is expanding the system to support themes and dark mode—leveraging the variables and structure we’ve already defined.